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바이오 공정 효율화를 위한 Filter Sizing Test 가이드와 실제 적용 사례

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  바이오 공정 효율화를 위한 Filter Sizing Test 가이드와 실제 적용 사례 바이오 의약품 생산 공정에서 필터 레이션은 제품의 품질과 수율을 결정짓는 핵심적인 단계입니다. 특히 업스트림에서 생산된 배양액을 회수하거나 다운스트림에서 단백질을 정제할 때 적절한 크기의 필터를 선정하는 필터 사이징 테스트(Filter Sizing Test)는 공정 경제성을 확보하기 위한 필수 과정입니다. 이번 포스팅에서는 필터 사이징 테스트의 기술적 배경과 함께 글로벌 바이오 기업들의 실제 적용 사례를 통해 최적화 전략을 심도 있게 살펴보겠습니다. 1. Filter Sizing Test의 목적과 중요성 필터 사이징은 특정 공정 액체를 처리하는 데 필요한 최소한의 필터 면적을 결정하는 과정입니다. 단순히 큰 필터를 사용하면 안전성은 높아지지만 불필요한 비용이 발생하고, 반대로 너무 작은 필터를 사용하면 공정 중 막힘 현상이 발생하여 배치(Batch) 손실로 이어질 수 있습니다. 주요 목적 공정 처리량(Throughput) 예측: 단위 면적당 처리 가능한 최대 용량(Vmax) 산출 유속(Flux) 최적화: 압력 변화에 따른 최적의 운전 유속 결정 스케일업(Scale-up) 데이터 확보: 실험실 규모(Lab-scale) 데이터를 생산 규모로 확장 공정 비용 절감: 소모품 비용 및 폐기물 발생량 최소화 2. Vmax와 Pmax 모델링을 통한 데이터 분석 필터 사이징에서 가장 널리 사용되는 분석 모델은 Vmax 모델입니다. 이는 필터가 완전히 막힐 때까지 통과할 수 있는 가상의 최대 부피를 수학적으로 계산하는 방식입니다. 사이징 테스트 핵심 지표 지표 정의 비고 Vmax 필터가 완전히 막혔을 때의 총 처리 부피 높을수록 필터 효율이 좋음 J (Flux) 단위 시간 및 면적당 투과량 L/m2/hr (LMH) 단위 사용 Pmax 최대 허용 차압 멤브레인 손상을 방지하는 한계 압력 SF (Safety Factor) 실제 생산 시 적용하는 안전 계수 통상 1.2 ~ 1.5 적용 ...

Korea's Bio CMO Business - The Past, Present, and Future

 

Korea's Bio CMO Business - The Past, Present, and Future


LOTTE BIOLOGICS Songdo Bio Campus (Incheon, Korea)
 

Past: The Genesis and Growth of Korea's Bio CMO Industry

The genesis of Korea's biopharmaceutical Contract Manufacturing Organization (CMO) industry began as a strategic pivot from the traditional chemical-based pharmaceutical sector toward high-value biopharmaceuticals. A pivotal moment occurred in 2011 with the establishment of Samsung Biologics . At the time, the global CMO market was largely dominated by a few established players like Switzerland's Lonza and Germany's Boehringer Ingelheim. Samsung Biologics, as a latecomer, pursued an aggressive, large-scale investment strategy, rapidly securing a commanding lead in production capacity. This effort was not just about building facilities; it involved establishing a world-class production system and quality management expertise that met stringent Good Manufacturing Practice (GMP) standards in a remarkably short period.

Around the same time, Celltrion also built its own production facilities to support its biosimilar development, creating another significant pillar of the domestic CMO industry. Celltrion leveraged the technological prowess and manufacturing know-how gained from its biosimilar development to expand into CMO services. The aggressive entry of these two giants, Samsung Biologics and Celltrion, laid the groundwork for the rapid expansion of Korea's bio CMO industry. This era was characterized by a strong focus on market capture through massive production capacity.


Present: Global Leadership and Intensifying Competition

Today, Korea's bio CMO industry is firmly positioned as a global leader. Samsung Biologics, in particular, has consistently expanded its facilities to become the world's largest single-site biomanufacturing facility. As of early 2024, Samsung Biologics' cumulative contract value had reached approximately ₩23 trillion, with a ₩2 trillion contract with a major European pharmaceutical company. The company plans to further increase its capacity to over 1.32 million liters by 2032, starting with the operation of its fifth plant in 2025. This strategy is a direct response to the escalating demand for contract manufacturing driven by the explosive growth of the biopharmaceutical market.

Meanwhile, Celltrion established a dedicated CDMO (Contract Development and Manufacturing Organization) subsidiary in 2024, with the ambitious goal of reaching ₩3 trillion in revenue by 2035. Lotte Biologics also entered the market by acquiring a Bristol Myers Squibb (BMS) plant in the U.S., with plans to invest ₩4.6 trillion by 2030 to become a top-10 global CDMO. Similarly, SK pharmteco has been expanding its global footprint by acquiring facilities in the U.S. and Europe, specializing in cell and gene therapies and microbial-based CMO. This influx of large corporations with substantial capital and technological expertise has created a vibrant and competitive landscape.

CompanyKey Business AreasKey Differentiators
Samsung BiologicsAntibody CMO, CDO, CROWorld's largest single-site capacity, unmatched production scale and speed
CelltrionBiosimilar development, CMO, CDMOExpertise from biosimilar development, strategic expansion into CDMO
Lotte BiologicsAntibody CDMOMarket entry via U.S. plant acquisition, securing a global manufacturing base
SK pharmtecoCell & Gene Therapy (CGT), Microbial CMOAcquisition of U.S. and European sites, building a strong global network

This competitive environment is not just driving capacity expansion but also fostering a greater focus on technological specialization. Companies are actively diversifying their portfolios beyond traditional antibody drugs to include high-value next-generation biopharmaceuticals like Antibody-Drug Conjugates (ADC) and Cell & Gene Therapies (CGT), aiming to capture these lucrative emerging markets.


Future: Challenges and Opportunities Ahead

The future of Korea's bio CMO industry is promising. The global biopharmaceutical market is expected to continue its growth trajectory, particularly in oncology, with significant expansion projected for the ADC and CGT sectors. To navigate these market shifts, Korean companies are likely to focus on the following strategies:

  1. Technological Advancement: The business model will increasingly shift from simple CMO to comprehensive CDMO, integrating development and manufacturing. Providing end-to-end services—from cell line development and process development to analytical services and commercialization—will become a key competitive advantage.

  2. Portfolio Diversification: Investments will be directed toward internalizing the production technologies for next-generation drugs, such as RNA, CGT, and ADC. This is crucial for responding flexibly to diverse global market demands and pioneering new sectors.

  3. Strengthening Global Networks: Geopolitical risks, such as the U.S. Biosecurity Act, are prompting global pharmaceutical companies to reduce their reliance on Chinese CDMOs. This presents a significant opportunity for Korean firms. Strategies like SK pharmteco’s acquisition of overseas production bases and establishing local subsidiaries to enhance proximity to global clients will become increasingly important.

  4. Digital Transformation and AI Integration: The adoption of AI and automation technologies in bioprocessing will be essential for maximizing production efficiency and ensuring consistent quality. Building a predictable production system through data-driven process optimization will be a critical factor for success in the future bio CMO market.

In conclusion, Korea's bio CMO industry has successfully leveraged large-scale investment and capacity expansion to become a global leader. Moving forward, companies that enhance their technological expertise, diversify their portfolios into next-generation therapeutics, and adapt to the changing global landscape will be best positioned to dominate the future market.

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바이오 공정 효율화를 위한 Filter Sizing Test 가이드와 실제 적용 사례

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