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TFF 멤브레인 플러싱(Flushing)의 모든 것

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  TFF 멤브레인 플러싱(Flushing)의 모든 것 바이오 공정에서 단백질, 항체, 바이러스와 같은 생물학적 물질을 농축하고 정제하는 데 필수적인 기술 중 하나는 바로 TFF(Tangential Flow Filtration)입니다. 이 공정의 핵심은 멤브레인이며, 멤브레인이 최적의 성능을 유지하기 위해서는 효과적인 플러싱(Flushing) 과정이 필수적입니다. 플러싱은 단순히 멤브레인을 세척하는 것을 넘어, 공정의 효율성, 생산성, 그리고 재현성을 결정하는 매우 중요한 단계입니다. 이번 글에서는 TFF 멤브레인의 플러싱 조건에 대해 심층적으로 다루고, 실제 산업 현장에서의 사례와 함께 최적의 플러싱 전략을 제시하고자 합니다. TFF 멤브레인 플러싱의 중요성 TFF 공정에서 멤브레인은 분자량, 크기 또는 전하에 따라 물질을 분리하는 역할을 수행합니다. 하지만 공정이 진행됨에 따라 멤브레인 표면에는 목표 물질이나 불순물들이 쌓여 ‘파울링(Fouling)’ 현상이 발생합니다. 이로 인해 멤브레인의 투과 유량(Permeate Flux)이 감소하고 분리 효율이 떨어지게 됩니다. 플러싱은 이러한 파울링을 제거하고 멤브레인을 다음 공정 또는 보관을 위해 준비하는 과정입니다. 효과적인 플러싱은 다음과 같은 이점을 가져옵니다. 공정 효율성 증대: 파울링을 제거하여 멤브레인의 투과 유량을 복원하고 공정 시간을 단축합니다. 생산성 향상: 멤브레인의 수명을 연장시켜 재사용 횟수를 늘리고, 소모품 비용을 절감합니다. 공정 재현성 확보: 일관된 멤브레인 성능을 통해 배치 간 품질 편차를 최소화합니다. 안전성 및 규제 준수: 잔류 불순물을 제거하여 최종 제품의 순도를 높이고, GMP(Good Manufacturing Practice) 규제를 충족시킵니다. TFF 멤브레인 플러싱의 기본 원리 플러싱은 크게 두 가지 목적을 가지고 진행됩니다. 첫 번째는 공정 간에 멤브레인 내부에 남아있는 물질(단백질, 버퍼 등)을 제거하는 것이고, 두 번째는 장기간 사용으로 인해 발생한 ...

Korea's Bio CMO Business - The Past, Present, and Future

 

Korea's Bio CMO Business - The Past, Present, and Future


LOTTE BIOLOGICS Songdo Bio Campus (Incheon, Korea)
 

Past: The Genesis and Growth of Korea's Bio CMO Industry

The genesis of Korea's biopharmaceutical Contract Manufacturing Organization (CMO) industry began as a strategic pivot from the traditional chemical-based pharmaceutical sector toward high-value biopharmaceuticals. A pivotal moment occurred in 2011 with the establishment of Samsung Biologics . At the time, the global CMO market was largely dominated by a few established players like Switzerland's Lonza and Germany's Boehringer Ingelheim. Samsung Biologics, as a latecomer, pursued an aggressive, large-scale investment strategy, rapidly securing a commanding lead in production capacity. This effort was not just about building facilities; it involved establishing a world-class production system and quality management expertise that met stringent Good Manufacturing Practice (GMP) standards in a remarkably short period.

Around the same time, Celltrion also built its own production facilities to support its biosimilar development, creating another significant pillar of the domestic CMO industry. Celltrion leveraged the technological prowess and manufacturing know-how gained from its biosimilar development to expand into CMO services. The aggressive entry of these two giants, Samsung Biologics and Celltrion, laid the groundwork for the rapid expansion of Korea's bio CMO industry. This era was characterized by a strong focus on market capture through massive production capacity.


Present: Global Leadership and Intensifying Competition

Today, Korea's bio CMO industry is firmly positioned as a global leader. Samsung Biologics, in particular, has consistently expanded its facilities to become the world's largest single-site biomanufacturing facility. As of early 2024, Samsung Biologics' cumulative contract value had reached approximately ₩23 trillion, with a ₩2 trillion contract with a major European pharmaceutical company. The company plans to further increase its capacity to over 1.32 million liters by 2032, starting with the operation of its fifth plant in 2025. This strategy is a direct response to the escalating demand for contract manufacturing driven by the explosive growth of the biopharmaceutical market.

Meanwhile, Celltrion established a dedicated CDMO (Contract Development and Manufacturing Organization) subsidiary in 2024, with the ambitious goal of reaching ₩3 trillion in revenue by 2035. Lotte Biologics also entered the market by acquiring a Bristol Myers Squibb (BMS) plant in the U.S., with plans to invest ₩4.6 trillion by 2030 to become a top-10 global CDMO. Similarly, SK pharmteco has been expanding its global footprint by acquiring facilities in the U.S. and Europe, specializing in cell and gene therapies and microbial-based CMO. This influx of large corporations with substantial capital and technological expertise has created a vibrant and competitive landscape.

CompanyKey Business AreasKey Differentiators
Samsung BiologicsAntibody CMO, CDO, CROWorld's largest single-site capacity, unmatched production scale and speed
CelltrionBiosimilar development, CMO, CDMOExpertise from biosimilar development, strategic expansion into CDMO
Lotte BiologicsAntibody CDMOMarket entry via U.S. plant acquisition, securing a global manufacturing base
SK pharmtecoCell & Gene Therapy (CGT), Microbial CMOAcquisition of U.S. and European sites, building a strong global network

This competitive environment is not just driving capacity expansion but also fostering a greater focus on technological specialization. Companies are actively diversifying their portfolios beyond traditional antibody drugs to include high-value next-generation biopharmaceuticals like Antibody-Drug Conjugates (ADC) and Cell & Gene Therapies (CGT), aiming to capture these lucrative emerging markets.


Future: Challenges and Opportunities Ahead

The future of Korea's bio CMO industry is promising. The global biopharmaceutical market is expected to continue its growth trajectory, particularly in oncology, with significant expansion projected for the ADC and CGT sectors. To navigate these market shifts, Korean companies are likely to focus on the following strategies:

  1. Technological Advancement: The business model will increasingly shift from simple CMO to comprehensive CDMO, integrating development and manufacturing. Providing end-to-end services—from cell line development and process development to analytical services and commercialization—will become a key competitive advantage.

  2. Portfolio Diversification: Investments will be directed toward internalizing the production technologies for next-generation drugs, such as RNA, CGT, and ADC. This is crucial for responding flexibly to diverse global market demands and pioneering new sectors.

  3. Strengthening Global Networks: Geopolitical risks, such as the U.S. Biosecurity Act, are prompting global pharmaceutical companies to reduce their reliance on Chinese CDMOs. This presents a significant opportunity for Korean firms. Strategies like SK pharmteco’s acquisition of overseas production bases and establishing local subsidiaries to enhance proximity to global clients will become increasingly important.

  4. Digital Transformation and AI Integration: The adoption of AI and automation technologies in bioprocessing will be essential for maximizing production efficiency and ensuring consistent quality. Building a predictable production system through data-driven process optimization will be a critical factor for success in the future bio CMO market.

In conclusion, Korea's bio CMO industry has successfully leveraged large-scale investment and capacity expansion to become a global leader. Moving forward, companies that enhance their technological expertise, diversify their portfolios into next-generation therapeutics, and adapt to the changing global landscape will be best positioned to dominate the future market.

핫 토픽

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