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바이오 의약품 품질의 새로운 기준 USP 665 - 고분자 부품 및 시스템의 화학적 안전성 평가

  바이오 의약품 품질의 새로운 기준 USP 665 고분자 부품 및 시스템의 화학적 안전성 평가 바이오 의약품 제조 공정이 과거 스테인리스 스틸 중심에서 싱글 유즈 시스템(Single-Use Systems, SUS)으로 급격하게 변화하면서 공정 중 안전성 확보가 최우선 과제로 떠올랐습니다. 이러한 산업적 흐름 속에서 미국 약전 위원회(USP)가 제시한 USP 665 가이드라인은 일회용 부품에서 유래할 수 있는 용출물(Extractables)에 대한 표준화된 시험법과 위험 평가 체계를 규정하고 있습니다. 오늘은 바이오 공정 전문가의 시각에서 USP 665의 핵심 내용과 산업계에 미치는 영향 그리고 글로벌 기업들의 대응 사례를 심도 있게 분석해 보겠습니다. USP 665의 등장 배경과 필요성 바이오 의약품은 분자 구조가 복잡하고 외부 환경 변화에 매우 민감합니다. 제조 과정에서 사용되는 플라스틱 백, 튜브, 필터, 커넥터 등 고분자 부품들은 약물 성분과 직접 접촉하게 되며 이 과정에서 화학 물질이 의약품으로 유입될 가능성이 존재합니다. 기존에는 USP 661.3과 같은 기준이 존재했으나 이는 일반적인 플라스틱 포장재에 초점이 맞춰져 있어 복잡한 바이오 공정 장비의 특성을 반영하기에는 한계가 있었습니다. USP 665는 의약품 제조 공정 중에 사용되는 모든 고분자 기반 장비와 부품을 대상으로 하며 특히 공정 용출물(Process Equipment Extractables, PEE) 관리에 특화되어 있습니다. USP 665의 핵심 구성 요소 및 시험 단계 USP 665는 단순히 실험 데이터를 나열하는 것이 아니라 위험 기반 접근 방식(Risk-based Approach)을 채택하고 있습니다. 공정 단계의 위험도에 따라 시험의 수준을 결정하는 것이 핵심입니다. 1단계 위험 평가 (Risk Assessment) 모든 부품을 동일한 강도로 시험하는 것은 비효율적입니다. USP 665는 부품이 약물과 접촉하는 시간, 온도, 용매의 특성, 그리고 해당 부품이 공정의 어느...

Korea's Bio CMO Business - The Past, Present, and Future

 

Korea's Bio CMO Business - The Past, Present, and Future


LOTTE BIOLOGICS Songdo Bio Campus (Incheon, Korea)
 

Past: The Genesis and Growth of Korea's Bio CMO Industry

The genesis of Korea's biopharmaceutical Contract Manufacturing Organization (CMO) industry began as a strategic pivot from the traditional chemical-based pharmaceutical sector toward high-value biopharmaceuticals. A pivotal moment occurred in 2011 with the establishment of Samsung Biologics . At the time, the global CMO market was largely dominated by a few established players like Switzerland's Lonza and Germany's Boehringer Ingelheim. Samsung Biologics, as a latecomer, pursued an aggressive, large-scale investment strategy, rapidly securing a commanding lead in production capacity. This effort was not just about building facilities; it involved establishing a world-class production system and quality management expertise that met stringent Good Manufacturing Practice (GMP) standards in a remarkably short period.

Around the same time, Celltrion also built its own production facilities to support its biosimilar development, creating another significant pillar of the domestic CMO industry. Celltrion leveraged the technological prowess and manufacturing know-how gained from its biosimilar development to expand into CMO services. The aggressive entry of these two giants, Samsung Biologics and Celltrion, laid the groundwork for the rapid expansion of Korea's bio CMO industry. This era was characterized by a strong focus on market capture through massive production capacity.


Present: Global Leadership and Intensifying Competition

Today, Korea's bio CMO industry is firmly positioned as a global leader. Samsung Biologics, in particular, has consistently expanded its facilities to become the world's largest single-site biomanufacturing facility. As of early 2024, Samsung Biologics' cumulative contract value had reached approximately ₩23 trillion, with a ₩2 trillion contract with a major European pharmaceutical company. The company plans to further increase its capacity to over 1.32 million liters by 2032, starting with the operation of its fifth plant in 2025. This strategy is a direct response to the escalating demand for contract manufacturing driven by the explosive growth of the biopharmaceutical market.

Meanwhile, Celltrion established a dedicated CDMO (Contract Development and Manufacturing Organization) subsidiary in 2024, with the ambitious goal of reaching ₩3 trillion in revenue by 2035. Lotte Biologics also entered the market by acquiring a Bristol Myers Squibb (BMS) plant in the U.S., with plans to invest ₩4.6 trillion by 2030 to become a top-10 global CDMO. Similarly, SK pharmteco has been expanding its global footprint by acquiring facilities in the U.S. and Europe, specializing in cell and gene therapies and microbial-based CMO. This influx of large corporations with substantial capital and technological expertise has created a vibrant and competitive landscape.

CompanyKey Business AreasKey Differentiators
Samsung BiologicsAntibody CMO, CDO, CROWorld's largest single-site capacity, unmatched production scale and speed
CelltrionBiosimilar development, CMO, CDMOExpertise from biosimilar development, strategic expansion into CDMO
Lotte BiologicsAntibody CDMOMarket entry via U.S. plant acquisition, securing a global manufacturing base
SK pharmtecoCell & Gene Therapy (CGT), Microbial CMOAcquisition of U.S. and European sites, building a strong global network

This competitive environment is not just driving capacity expansion but also fostering a greater focus on technological specialization. Companies are actively diversifying their portfolios beyond traditional antibody drugs to include high-value next-generation biopharmaceuticals like Antibody-Drug Conjugates (ADC) and Cell & Gene Therapies (CGT), aiming to capture these lucrative emerging markets.


Future: Challenges and Opportunities Ahead

The future of Korea's bio CMO industry is promising. The global biopharmaceutical market is expected to continue its growth trajectory, particularly in oncology, with significant expansion projected for the ADC and CGT sectors. To navigate these market shifts, Korean companies are likely to focus on the following strategies:

  1. Technological Advancement: The business model will increasingly shift from simple CMO to comprehensive CDMO, integrating development and manufacturing. Providing end-to-end services—from cell line development and process development to analytical services and commercialization—will become a key competitive advantage.

  2. Portfolio Diversification: Investments will be directed toward internalizing the production technologies for next-generation drugs, such as RNA, CGT, and ADC. This is crucial for responding flexibly to diverse global market demands and pioneering new sectors.

  3. Strengthening Global Networks: Geopolitical risks, such as the U.S. Biosecurity Act, are prompting global pharmaceutical companies to reduce their reliance on Chinese CDMOs. This presents a significant opportunity for Korean firms. Strategies like SK pharmteco’s acquisition of overseas production bases and establishing local subsidiaries to enhance proximity to global clients will become increasingly important.

  4. Digital Transformation and AI Integration: The adoption of AI and automation technologies in bioprocessing will be essential for maximizing production efficiency and ensuring consistent quality. Building a predictable production system through data-driven process optimization will be a critical factor for success in the future bio CMO market.

In conclusion, Korea's bio CMO industry has successfully leveraged large-scale investment and capacity expansion to become a global leader. Moving forward, companies that enhance their technological expertise, diversify their portfolios into next-generation therapeutics, and adapt to the changing global landscape will be best positioned to dominate the future market.

핫 토픽

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